V-Belt
V-belts are widely used on high speed and high torque drives on light, heavy industrial and automotive machines. The Vee belts that are manufactured are incorporated with the latest art of technology and compiling all the IS : 2494 standards. These belts have exceptional length stability, have a great shock absorbing capacity and drive uniformity. The range of Industrial V Belts has different sections namely A, B, C, D and E.
Features :
- Made from high performance polymers.
- High tenacity polyester cable cords.
- Unique process of heat stretching &, length stabilizing.
- Precision Builtit - no matching required.
- One shot tensioning.
This product is supplied under brand
Section | Dimension | Angle Deg |
Pitch width (Wp) |
Min Pulley Dia. mm |
Details | |
Tw mm |
Th mm |
|||||
8 | 8.0 | 5.0 | 40 | 6.7 | 40 | |
Z | 10.0 | 6.0 | 40 | 8.5 | 50 | |
A | 13.0 | 8.0 | 40 | 11.0 | 71 | Details |
B | 17.0 | 11.0 | 40 | 14.0 | 112 | Details |
20 | 20.0 | 13.0 | 40 | 17.0 | 160 | |
C | 22.0 | 14.0 | 40 | 19.0 | 180 | Details |
25 | 25.0 | 16.0 | 40 | 21.0 | 250 | |
D | 32.0 | 19.0 | 40 | 27.0 | 355 | Details |
E | 38.0 | 23.0 | 40 | 32.0 | 500 | Details |
Section | Dimension | Angle Deg |
Pitch width (Wp) |
Min Pulley Dia. mm |
|
Tw mm |
Th mm |
||||
SPZ | 10.0 | 8.0 | 40 | 8.5 | 63 |
SPA | 13.0 | 10.0 | 40 | 11.0 | 90 |
SPB | 17.0 | 14.0 | 40 | 14.0 | 140 |
SPC | 22.0 | 18.0 | 40 | 13.0 | 224 |
Section | Dimension | Angle Deg |
Pitch width (Wp) |
Min Pulley Dia. mm |
|
Tw mm |
Th mm |
||||
3V | 9.7 | 8.0 | 40 | 9.7 | 63 |
5V | 15.8 | 14.0 | 40 | 15.0 | 140 |
8V | 25.4 | 23 | 40 | 25.4 | 335 |
V-Belts Manufacturer, Supplier and Exporter in India
Jigna Sales Corporation offers high-quality V-belts that are designed for optimal performance in a variety of industrial applications. Our V belts are made with premium materials and are engineered to withstand heavy loads, high speeds, and harsh environments. With a wide range of sizes and types available, Jigna Sales Corporation’s V belts are a reliable choice for any industrial operation.
What are V-Belts?
A flat belt drive or V belt is designed to operate in a pulley system, where one or more pulleys transmit power to the belt, which, in turn, transfers power to the other pulleys. The V-shaped cross-section of the belt fits snugly into the V-shaped groove of the pulley, creating a strong bond between the belt and the pulley. This design ensures the belt does not slip or lose grip, even when subjected to high loads and speeds.
Importance of V Belts in Industrial Machinery
V belt or V belt A section is an essential component in industrial machinery as they help to transmit power efficiently and reliably from one part of the machine to another. They are used in various applications, including systems, pumps, compressors, generators, and many other types of machinery. Using V belts in industrial machinery improves the machine’s overall efficiency, reduces downtime, and lowers maintenance costs.
Overview of the V Belt Manufacturing Industry in India
India is one of the world’s leading manufacturers, suppliers and exporters of V belts. India’s V belt manufacturing industry is highly competitive and has a significant presence in the global market. In India, Jigna Sales is known for producing high-quality belts that meet international standards. Many Indian manufacturers have state-of-the-art facilities that use the latest technology to produce V belts of different sizes and specifications.
Different Types of V-Belts and their Applications:
Different types of V belts are available in the market, including classical V belts, narrow V belts, cogged V belts, and raw edge V belts. Each V belt type has unique characteristics and is designed to suit specific applications. V-belts are the workhorses of power transmission, silently driving everything from lawnmowers to industrial machinery. But with diverse types, materials, and applications, choosing the right one can be daunting. Fear not! This comprehensive guide will equip you with the knowledge to select and maintain the perfect V-belt for your needs.
Classical Classifications:
Classical V-belts: These come in various cross-sections (A, B, C, D, etc.) and offer versatility for moderate power transmission at lower speeds.
Wedge belts: Narrower and deeper grooves provide higher power capacity and resistance to slippage, ideal for high-performance applications.
Raw Edge and Wrapped V-belts: The former exposes the tensile cords for higher grip but lower resistance to external elements, while the latter offers protection with reduced friction.
Specialized Solutions:
Double V-belts: Two belts joined at the base, delivering double the power in the same space.
Banded V-belts: Multiple V-belts bonded together for exceptional power ratings and demanding operations.
Timing belts: Teeth on the belt mesh with pulleys for precise, synchronized rotation essential in high-speed applications.
Materials Used in V-Belts and their Properties:
Tensile Cords:
Polyester: Standard choice for most applications, offering good balance of strength, durability, and cost.
Aramid (Kevlar): Provides superior strength, reduced stretch, and shock resistance for heavy-duty use.
Rubber Compounds:
Neoprene: Common choice for its oil and heat resistance, suitable for general-purpose applications.
Nitrile: Excellent resistance to oil, grease, and abrasives, ideal for harsh environments.
EPDM: Superior weather resistance and ozone resistance, perfect for outdoor applications.
Finding the Perfect Fit: Key Considerations for V-Belt Selection
Power requirements: Match the belt's power rating to your application's demands.
Speed: Consider the belt's speed rating to ensure optimal performance and prevent overheating.
Pulley configuration:Choose the right cross-section and number of grooves for proper fit and alignment.
Operating environment: Select materials based on exposure to heat, oil, abrasives, or other elements.
Maintenance preferences: Opt for wrapped belts for lower maintenance or raw edge for higher grip, considering trade-offs.
Common V-Belt Problems and Troubleshooting Tips:
Slipping: Check for worn belts, misaligned pulleys, or incorrect tension. Adjust tension or replace belts if necessary
Squealing: Often caused by insufficient lubrication, misalignment, or worn belts. Lubricate pulleys, realign, or replace belts.
Cracking and glazing: Signs of aging or exposure to harsh elements. Replace belts to prevent breakage.
Excessive vibration: Indicates misalignment, imbalance, or worn pulleys. Investigate and correct the root cause.
By understanding the different types, materials, and considerations involved, you can make informed decisions about V-belt selection and keep your machines running smoothly. Remember, regular maintenance and timely replacements are crucial for optimal performance and longevity.
Benefits of Choosing Jigna Sales:
Jigna Sales is one of the leading V belt manufacturers India and V belt exporters in India. We have been in the business for over 30 years and has a reputation for producing high-quality belts that meet international standards. Choosing Jigna Sales for your V belt requirements ensures you get the best quality belts at a competitive price. We have a wide range of V belts in different sizes and specifications, making it easy to find the right belt for your application.
FAQ’s
V-belts are divided into sections, each of which has been designed for a certain application. Sections such as A, B, C, D, E, and others are common. The parts represent the belt’s breadth and thickness. Larger sections, such as D and E, are used for heavy-duty applications, while smaller sections, such as A and B, are suitable for lighter loads.